Cooler Bags Australia is a leading manufacturer of cooler bags, with a strong presence in the Chinese market. The company has been manufacturing cooler bags in China for over 15 years and has built a reputation for producing high-quality products that are both functional and stylish. The following is an overview of the process of cooler bag manufacturing in China by Cooler Bags Australia.
Step 1: Design and Development Cooler Bags Australia works closely with its customers to develop the design of the cooler bags. The company has a team of experienced designers who use the latest software and technology to create custom designs that meet the specific needs of each customer. During this phase, the company also determines the material specifications and overall functionality of the cooler bags.
Step 2: Creating the Prototype Once the materials and design have been selected, the next step is to create a prototype of the custom cooler bag. This prototype will serve as a template for the final product, and will allow the manufacturer to make any necessary adjustments to the design or materials. The prototype can be created using a range of materials, including cardboard, foam, or paper. A PPS or “per-production sample” can be ordered as part of the manufacturing process. We charge a small cost for this service.
Step 3: Material Sourcing Once the design has been approved, Cooler Bags Australia sources the materials needed to manufacture the cooler bags. The company uses only high-quality materials, including canvas, polyester, neoprene, and PVC, to ensure the durability and functionality of the cooler bags. Cooler Bags Australia also has established relationships with local suppliers in China, allowing the company to source materials at competitive prices.
Step 4: Cutting and Sewing The next step in the manufacturing process is the cutting and sewing of the materials. Cooler Bags Australia uses specialized cutting machines to ensure that the materials are cut to the correct size and shape, while the sewing process is performed using advanced sewing machines to guarantee the quality of the cooler bags.
Step 5: Attaching the Zippers and Handles After the materials have been cut and sewn, Cooler Bags Australia attaches the zippers and handles to the cooler bags. The company uses specialized machines to ensure that the zippers and handles are securely attached and will not break during use.
Step 6: Printing the Design The final step in the manufacturing process is the printing of the custom design on the cooler bags. Cooler Bags Australia uses state-of-the-art printing machines to apply the design to the cooler bags using high-quality inks. The printing process is carefully monitored to ensure that the design is of the highest quality and is easily visible from a distance.
Step 7: Quality Control The final step in the manufacturing process is quality control. Cooler Bags Australia has a strict quality control process in place to ensure that every cooler bag meets the company’s high standards. The cooler bags are thoroughly inspected and any necessary adjustments are made before they are packaged and shipped to customers.
Step 8: The cooler bags a bulk packed into cardboard boxes the then placed into shipping containers or shipped via air freight depending on clients requirements and time frames.
Conclusion Cooler Bags Australia is a leader in the manufacturing of high-quality cooler bags in China. The company’s commitment to using only the best materials and advanced manufacturing techniques, combined with its experienced design and manufacturing teams, ensures that every cooler bag produced by Cooler Bags Australia is of the highest quality. Whether you are looking for a custom cooler bag for a corporate event, a promotional giveaway, or just for personal use, Cooler Bags Australia has the expertise and experience to create the perfect cooler bag for you.
6 most popular custom made cooler bag examples
Insulated Lunch Cooler Bag: Designed with a spacious interior and multiple compartments for keeping food and drinks cool for extended periods. The insulated walls keep items at the desired temperature, while the leak-proof lining prevents any accidental spills.
Personalised Sports Cooler Bag: Perfect for outdoor activities like camping, hiking, and sports events, featuring a convenient shoulder strap and waterproof material. The large capacity and sturdy design make it the ideal cooler for carrying drinks and snacks on the go.
Branded Promotional Cooler Bag: Perfect for businesses looking to promote their brand, featuring a custom logo and message on the front. These bags are an effective way to promote a brand while providing a useful item to customers.
Wine Cooler Tote: A stylish and functional cooler bag designed specifically for wine bottles, featuring an insulated compartment and a sturdy handle for easy transport. Perfect for picnics, outdoor events, or as a gift for wine lovers.
Rolling Cooler Bag: A versatile cooler bag with wheels and a telescopic handle, making it easy to transport drinks and food to outdoor events, camping trips, or the beach. The large capacity and convenient design make it a popular choice for families and groups.
Backpack Cooler Bag: Designed with outdoor activities in mind, this cooler bag features a spacious interior and multiple compartments for storing food and drinks. The backpack design provides a convenient and hands-free way to carry the cooler, making it a popular choice for hiking, camping, and other outdoor activities.
What type of material can my custom made cooler bags be made of?
Custom made cooler bags can be made from a variety of materials, including:
- Nylon: Nylon is a durable and water-resistant material that is often used in cooler bags due to its lightweight and flexible nature.
- Canvas: Canvas is a sturdy material that is often used for cooler bags due to its strength and durability. Canvas bags are also often lined with insulation to help keep food and drinks cool.
- Neoprene: Neoprene is a type of synthetic rubber that is commonly used in cooler bags due to its ability to insulate and protect contents from heat and cold.
- Polyester: Polyester is a synthetic material that is often used in cooler bags due to its lightweight, durability, and ability to withstand moisture and mildew.
- PVC (polyvinyl chloride): PVC is a plastic material that is often used in cooler bags due to its water-resistant properties.
- Ripstop fabric: Ripstop is a type of woven fabric that is designed to resist tearing and ripping. It is often used in cooler bags to help prevent damage from normal wear and tear.
- Polypropylene: Polypropylene is a lightweight and durable plastic material that is often used in cooler bags due to its ability to retain its shape and resist moisture.
- Silver Foil Insulation: Undoubtedly the gold standard form medical coolers – Silver foil insulation in cooler bags is used to contents cool by reflecting heat away from the interior of the bag. The silver foil is typically made of a material that has a high thermal resistance, which helps to prevent heat transfer from the exterior of the bag to the interior. This helps to keep the contents of the cooler at a constant, cool temperature, even in hot weather. The silver foil insulation is typically sandwiched between the outer fabric of the cooler bag and an inner layer of insulation, such as foam or a heat-sealed lining, to provide maximum insulation and protection against heat transfer.
- Further to above:
The silver foil insulation manufacturing process typically involves the following steps:
- Material selection: The first step in the manufacturing process is to select the materials that will be used to create the insulation. This typically includes a layer of silver foil, a layer of foam insulation, and a layer of fabric or film.
- Cutting: The materials are then cut to size using precision cutting equipment, such as a die-cut machine or a laser cutter.
- Lamination: The individual layers are then laminated together using a process called thermal lamination. This involves applying heat and pressure to bond the materials together into a single, cohesive piece.
- Inspection: Once the lamination process is complete, the insulation is inspected for quality and any defects are corrected.
- Packaging: The finished insulation is then packaged for shipment or storage.
The manufacturing process for silver foil insulation may vary depending on the specific requirements of the manufacturer and the end-use of the insulation. However, these are the basic steps that are typically involved in the creation of silver foil insulation for cooler bags.
What other parts of the bags can we customise?
- Materials – it’s your choice, choose from a FULL ranges of colours and textures
- PVC backing
- EVA foam lining
- Waterproof lining
- Closures including zippers, fasteners and velcro
- Shoulder Straps – if required
- Carry Handles – if required
- Internal stitching
- Internal pockets – mesh etc
- Internal & external pockets
- Windows – clear external stitched panels, with custom sizing and built to your specifications with the ability to hold paperwork or important documentation
- Logo/s- these are optional and we can apply any type of decoration if required manufacturing process saving you time and $$$ Options include: screen print, digital transfer and embroidery.
Delivery & Time frames?
As all of our custom made medical coolers are manufactured in our offshore warehouse, we have two streamlined options for delivery we have perfected after many years in service:
- Sea freight – 9-10 week lead in time-frame, depending time of the year and scope of project. Advantages: the most cost effective way to order.
- Air freight – 7-8 weeks, depending on scope of project, sometimes sooner. Advantages: shorter lead in times. Disadvantages: can add additional cost to the ordering process.
Orders start at low MOQ – contact us today for more information.
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